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How to maintain machine tools during the Spring Festival when they are shut down?


The Spring Festival holiday is approaching, and the machine tool will be in a prolonged shutdown state. Before and after the Spring Festival, remember to do a good job in the maintenance and upkeep of machine tools and equipment to quickly restore normal production. 

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Pre holiday shutdown

1. Cleaning, moisture-proof, and rust proof work for machine tools

Clean the surface of the workbench, fixtures, and fixtures, and apply rust proof oil. Clean the iron filings inside the external chip removal machine; Wipe the external sheet metal clean, clean the electric control box, air conditioning, and oil cooler filter screen; Before shutting down, please remove the tool from the spindle, clean the surface of the spindle cone hole and handle, and apply rust proof oil.

2. Zero point return

Before shutting down, the machine tool slowly moves each axis throughout its entire travel, filling the surface of the screw and guide rail with lubricating grease, and then zeroing each axis. Suggest stopping the dao tower, dao warehouse, and head warehouse at position 1, and the turntable at zero degree position.

3. Battery confirmation and data backup

Before shutting down, please confirm whether the voltage of all batteries on the machine tool is normal. If there is a prompt indicating low battery voltage, please replace it in a timely manner. Otherwise, it may cause system data loss. Please backup important information to your computer or USB drive in advance.

4. Cut off electricity and gas, clean the water tank

After shutting down, cut off the external power supply of the machine tool, close the air valve, and turn off the water source. Close the electrical box and take protective measures. It is also recommended to perform a major cleaning of the water tank.

Post holiday startup

1. Confirm that the voltage and air pressure are stable.

2. Manually press the oiling machine to lubricate each guide rail before moving each axis.

3. Check if the pressure of the oiling machine reaches 1.5, whether the XYZ three-axis oil drain is working properly, and whether the joint is in good condition.

4. Ensure that the gas source is good, free of impurities, and dry. Remove water vapor from the three point combination and replace the lubricating oil.

5. Check if there is any dirt on the inner cone hole of the spindle and if the cone surface is damaged. Remove any debris and apply butter.

6. Run the dao replacement test with empty dao, and then install the dao handle for replacement after it is normal; Move the handwheel to check the travel of each axis to see if it is normal.

7. Heat up the machine at low speed for 2-3 hours and confirm that there are no other abnormalities before putting it into production.

after-sale service

If you have any problems during the actual operation process, please feel free to contact us at 400-113-6699. During the Spring Festival holiday, Tide Service does not close for 7 x 24 hours and is always ready to serve and assist you.